Process Manufacturing | Lean Consulting ServicesProcess Manufacturing | Lean Consulting Services

Process Manufacturing

Enhance your process manufacturing operations by focusing on lean, efficiency, quality, sustainability, and digital innovation

Capital intensive, the process industry has always seen investment in equipment as a requirement for growth. Today, the challenge is to adopt a mindset focused on the environment, data, and technology to manage and adapt to new consumer trends while maintaining competitive operations. At Kaizen Institute, we work side-by-side with industry leaders to advance their competitiveness and disrupt their businesses.

Want to advance Manufacturing operations?

How we can help

Total Productive Maintenance

Create top-performing operations by boosting efficiency through a Total Productive Maintenance strategy

Improve Quality

Implement Quality improvement projects to optimize first-time quality and reduce non-quality costs.

Empower sustainability

Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet, and prosperity.

Go Digital

Go Digital by combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.

Harness the Power of Data

Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.

Leverage Lean Six Sigma Techniques

Implement Lean Six Sigma Techniques in your strategy to eliminate waste, reduce variation, drive quality, enhance operational performance, and bolster bottom-line results.

Create top-performing operations by boosting efficiency through a Total Productive Maintenance strategy.

Implement Quality improvement projects to optimize first-time quality and reduce non-quality costs.

Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet, and prosperity.

Go Digital by combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.

Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.

Implement Lean Six Sigma Techniques in your strategy to eliminate waste, reduce variation, drive quality, enhance operational performance, and bolster bottom-line results.

Impact

15 to 25%

Average overall effectiveness increase

45 to 55%

Average setup change over time reduction

3 to 8%

Average materials savings increase

Want to learn more about lean manufacturing tools?

Check out our customized training program to develop continuous improvement skills in the manufacturing sector

Our Approach

The KAIZEN™ approach begins with an end-to-end analysis. This analysis leads to a customized solution design and implementation plan. The contribution of the teams is critical to the success of any Lean journey. We organize our customers’ teams to break functional silos and develop continuous improvement skills.

KAIZEN Institute's process roadmap with six numbered steps interconnected in a sequential flow. Step 1: Preparation. Step 2: Current state analysis, Step 3: On-the-job training. Step 4: Vision design. Step 5: ROI Calculation, and Step 6: Implementation Roadmap.
KAIZEN Institute's process roadmap with six numbered steps interconnected in a sequential flow. Step 1: Preparation. Step 2: Current state analysis, Step 3: On-the-job training. Step 4: Vision design. Step 5: ROI Calculation, and Step 6: Implementation Roadmap.

We support our clients in implementing the initiative’s plan, ensuring set objectives are met.

Ready to start?

Find out what are the key opportunities in your processes by conducting a diagnosis workshop.

Change Management

Kaizen Institute’s approach is practical, pragmatic, and collaborative. We work with our customers in their Gemba – where the action takes place – and observe the opportunities first-hand.

Our experts combine deep expertise with refined analytical and problem-solving skills, bringing an external and fact-based perspective to the industry’s challenges and opportunities.

Want to get more insights?

We create customized solutions for every business area

Kaizen Institute works directly with the client teams, ​with a “Hands On” and “Teaching by Doing” approach​