Quality Management
Achieve zero defects and autonomous quality with advanced lean solutions
With the evolution of technology, improving quality management has become digital. Today, ensuring compliance with requirements and controlling the process can be done through statistical analysis methodologies, complex quality problem-solving, and standardization.
We can help you establish standardized processes and robust problem-solving dynamics in every aspect of quality enhancement.
Traditional Approach
Lean Approach
Traditional Approach
Control and inspection
Lean Approach
Feedback loop and quality circles
Traditional Approach
Measure the cost of quality
Lean Approach
Reduce non-quality costs
Traditional Approach
Batch rejection
Lean Approach
First-time quality
Our Solutions
We bring a full range of capabilities to help companies climb the quality ladder toward achieving zero defects.
- Develop execution and inspection standards to prevent a recurrence.
- Train employees on the standards.
- Increase overall quality by following a structured approach to eliminate errors and defects.
- Develop problem-solving capabilities to identify and eliminate root causes effectively.
- Visualize the errors and defects throughout the value chain.
- Establish the relationships between the point of detection and the point of origin of defects.
- Develop autonomous quality means to avoid making and passing defects such as standards, Poka-Yoke, and SPC.
- Eliminate the chance for variations and defects with F-VMEA.
- Improve the processes to be under control and within specification limits following the DMAIC framework.
Impact
30 to 40%
Average customer complaints decrease
10 to 25%
Average non-quality cost reduction
20 to 35%
Average defect rate reduction
Client results
Learn how to implement it in your organization
Ready to start?
Find out what are the key opportunities in your processes by conducting a diagnosis workshop
Insights
Want to get more insights?
Every industry faces different obstacles
Kaizen Institute works directly with the client teams, with a “Hands On” and “Teaching by Doing” approach
Kaizen Institute works directly with the client teams, with a “Hands On” and “Teaching by Doing” approach