Operations Consulting
The operations at the core of any organization are expected to work efficiently, effectively, and with high-quality delivery. However, the reality is that there are many obstacles in the way of an optimized process: lack of raw materials/components, inconsistent results between teams, low technical knowledge, defects, or incorrect planning. We will partner with your team to identify opportunities to optimize your operations while enabling process efficiency and service level, thereby creating more value for your teams and clients to prepare your organization for new, improved challenges.
Traditional Approach
KAIZEN™ Approach
Traditional Approach
Push and batch system
KAIZEN™ Approach
Pull planning
Traditional Approach
High inventory level
KAIZEN™ Approach
One-piece flow and leveling
Traditional Approach
Unsynchronized operations
KAIZEN™ Approach
Integrated flows
Our Solutions
We bring a full range of capabilities to help you improve and level up your entire supply chain by developing an end-to-end transformation program for your operations.
- Implement a one-piece flow from raw material to finished product.
- Enable mass customization by achieving the flexibility necessary for small lot production and just-in-time.
- Eliminate non-value-added activities and automate simple operations.
- Implement a pull flow of information that follows the material through all production stages.
- Synchronize production with logistics through Kanban and Junjo systems.
- Implement a continuous flow of materials from the supplier to the customer.
- Minimize total logistics cost.
Impact
30 to 40%
Average productivity increase
40 to 60%
Average lead time reduction
25 to 50%
Average inventory coverage reduction
Client results
Learn how to implement it in your organization
Improve Productivity in the Automotive Industry
15% Increase in Retail Sales: a Success Story
Ready to start?
Find out what are the key opportunities in your processes by conducting a diagnosis workshop
Insights
Want to get more insights?
Every industry faces different obstacles
Kaizen Institute works directly with the client teams, with a “Hands On” and “Teaching by Doing” approach
Kaizen Institute works directly with the client teams, with a “Hands On” and “Teaching by Doing” approach