Reliability-Centered Maintenance

Implement a reliable and cost-effective approach to maintenance

Effective management and maintenance are essential in industries where high quality and equipment availability are crucial. While eliminating downtime is a universal goal, many companies still struggle with predicting the right time for equipment maintenance, leading to unplanned operational halts.

To overcome this, evolving from traditional Total Productive Maintenance (TPM) towards a more data-driven approach is vital. Leveraging predictive analytics and IoT technologies can significantly reduce downtime, offering a more reliable, cost-effective maintenance strategy.

Traditional Approach

Lean Approach

Traditional Approach

Reactive Maintenance

Lean Approach

Precision in Predictive Maintenance

Traditional Approach

Traditional Total Productive Maintenance (TPM)

Lean Approach

Data-Driven Efficiency

Traditional Approach

Unplanned Halts

Lean Approach

Strategic Reliability Centered Maintenance

What can you expect?

Assets Reliability

Cost-effective Maintenance

Resource Efficiency

How to implement Reliability-Centered Maintenance?

Implementation of a comprehensive sensorization and classification system for every machine part, meticulously assessing its impact on equipment reliability.

Establishing seamless integration among the Computerized Maintenance Management System (CMMS), Manufacturing Operations Management System (MES), and Digital Twins. This integration captures real-time equipment working conditions and context, feeding into advanced Machine Learning algorithms to enhance predictive capabilities, enabling the proactive prescription of preventive actions to mitigate the likelihood of failure.

Incorporation of AIDC technologies such as RFID and QR codes for precise tool tracking and accessing digital formats of machine information, including historical data and handbooks, streamlining operational efficiency.

Deployment of drones for automated inspection and repair tasks, particularly in low-accessibility or hazardous areas. This application of drone technology enhances safety, efficiency, and accuracy in maintaining equipment.

Introduction of 3D printing technology to produce spare parts, revolutionizing the approach to inventory management and ensuring timely availability of critical components. This innovation contributes to reducing downtime and optimizing overall maintenance processes.

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