Assembly Manufacturing

Manpower intensive, the assembly industry has always seen labor productivity and raw materials cost as the rules of the game. Today, the challenge is not only to be efficient but also to adopt a customer-centric model.

Pressure is mounting for producers to enhance global brand awareness and deliver customized healthy/environmentally friendly products in an agile and reliable supply chain. Technology is taking over our lives, bringing opportunities to transform businesses and provide excellent products and services. At Kaizen Institute, we work side-by-side with industry leaders to advance their manufacturing processes and systems.

Client results

Learn how to implement it in your organization

Efficiency Increase in the Industrial Sector

Growth Excellence Project in Electric Mobility

How we can help

Eliminate operational complexity

Reduce the complexity of your Operations by implementing breakthrough management models, such as just-in-time, one-piece flow, and pull planning to increase productivity and customer service.

Improve Quality

Implement Quality improvement projects to optimize first-time quality and reduce non-quality costs.

Empower sustainability

Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet, and prosperity.

Step into the digital era

Go Digital, combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.

Harness advanced analytics

Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.

Reduce the complexity of your Operations by implementing breakthrough management models, such as just-in-time, one-piece flow, and pull planning to increase productivity and customer service.

Implement Quality improvement projects to optimize first-time quality and reduce non-quality costs.

Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet, and prosperity.

Go Digital, combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.

Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.

Want to learn the KAIZEN™ manufacturing tools?

Check out our customized training program to develop continuous improvement skills in the manufacturing sector

Our Approach

Kaizen Institute’s approach is practical, pragmatic, and collaborative. We work with our customers in their Gemba – where the action takes place – and observe the opportunities first-hand. The contribution of the teams is critical to the success of any KAIZEN™ journey. We organize our customers’ teams to break functional silos and develop continuous improvement skills.

Our experts combine deep expertise with refined analytical and problem-solving skills, bringing an external and fact-based perspective to the industry’s challenges and opportunities.

Ready to start?

Find out what are the key opportunities in your processes by conducting a diagnosis workshop.

Change Management

Kaizen Institute’s approach is practical, pragmatic, and collaborative. We work with our customers in their Gemba – where the action takes place – and observe the opportunities first-hand.

Our experts combine deep expertise with refined analytical and problem-solving skills, bringing an external and fact-based perspective to the industry’s challenges and opportunities.

Want to get more insights?

We create customized solutions for every business area

Kaizen Institute works directly with the client teams, ​with a “Hands On” and “Teaching by Doing” approach​