Manufacturing Operations Consulting
Embark on a manufacturing process optimization journey for optimal efficiency and service delivery
The operations at the core of any organization are expected to function efficiently and effectively and deliver high-quality results. However, many obstacles can hinder an optimized process: shortages of raw materials or components, inconsistent results between teams, low technical knowledge, defects, or inadequate planning.
Through our lean manufacturing consulting services and a focus on process optimization in manufacturing, we partner with your team to streamline operations and improve manufacturing efficiency—reducing costs, improving quality, and reducing waste while preparing your organization to tackle new challenges with confidence. Our vast expertise in lean manufacturing will assist you in continuing your journey to unlock the full potential of your manufacturing operations and position your organization for lasting success.
Traditional Approach
Lean Approach
Traditional Approach
Push and batch system
Lean Approach
Pull planning
Traditional Approach
High inventory level
Lean Approach
One-piece flow and leveling
Traditional Approach
Unsynchronized operations
Lean Approach
Integrated flows
Select your industry
We bring a full range of capabilities to help you improve and level up your entire supply chain by developing an end-to-end transformation program for your operations.
How we can help
Discrete manufacturing
20 to 30%
Average assembly-line efficiency increase
25 to 35%
Average overall productivity increase
20 to 40%
Average total inventory coverage days reduction
Eliminate operational complexity
Reduce the complexity of your Operations by implementing breakthrough management models, such as just-in-time, one-piece flow, and pull planning to increase productivity and customer service.
Improve Quality
Implement Quality improvement projects to optimize first-time quality and reduce non-quality costs.
Empower sustainability
Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet, and prosperity.
Step into the digital era
Go Digital, combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.
Harness advanced analytics
Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.
Leverage Lean Six Sigma Techniques
Implement Lean Six Sigma Techniques in your strategy to eliminate waste, reduce variation, drive quality, enhance operational performance, and bolster bottom-line results.
How we can help
Process manufacturing
15 to 25%
Average overall effectiveness increase
45 to 55%
Average setup change over time reduction
3 to 8%
Average materials savings increase
Total Productive Maintenance
Create top-performing operations by boosting efficiency through a Total Productive Maintenance strategy
Improve Quality
Implement Quality improvement projects to optimize first-time quality and reduce non-quality costs.
Empower sustainability
Incorporate Sustainability in your business strategy and implement effective measures that impact people, the planet, and prosperity.
Go Digital
Go Digital by combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.
Harness the Power of Data
Harness the power of data to solve complex efficiency and decision-making problems with Advanced Analytics.
Leverage Lean Six Sigma Techniques
Implement Lean Six Sigma Techniques in your strategy to eliminate waste, reduce variation, drive quality, enhance operational performance, and bolster bottom-line results.
Client results
Learn how to implement it in your organization
Want to advance Manufacturing operations?
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Insights
Want to get more insights?
Every industry faces different obstacles
Kaizen Institute works directly with the client teams, with a “Hands On” and “Teaching by Doing” approach
Kaizen Institute works directly with the client teams, with a “Hands On” and “Learning by Doing” approach