lean line designlean line design

Lean Line Design Training

Flow creation and workstations improvement

Program Overview

The Lean Line Design course provides a comprehensive understanding of layout typologies and principles of operations integration, empowering participants to master techniques for designing flexible lines and implementing one-piece flow.

  • Functional Layout Concept and Flow Layout
  • Design of Flexible Lines and One-Piece Flow
  • Concept of Flexibility in the lines. Shojinka
  • Daisy and Chaku-Chaku Lines
  • Job Balancing and Task Leveling
  • Line balancing with high variability. Mura Stations
  • Border of Line Design.
  • Standard Work & Workstation Design
  • Industry 4.0 and KAIZEN™ Analytics features and applications in Production
  • Simulation Exercises
  • Case Studies

  • Acquire knowledge in flexible line design techniques and One-Piece Flow (Shojinka lines);
  • Learn to balance lines according to the workload and variability;
  • Develop skills to design workstations and maximize productivity;
  • Learn to design a border of line according to the product type, consumption per reference, and size, among other factors.
target audience

Target Audience


Process engineers, factory layout specialists, line managers, and professionals involved in optimizing production processes and improving jobs.

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KAIZEN™ Training Certification

Our certification is a testament to your commitment to excellence and continuous improvement. To achieve Kaizen Lean Certification, participants undergo a journey that includes:

In-company training (in-person or online)

Training:

  • 1 day of 8 hours

Certification:

  • Completion of training sessions
  • Online test assessment
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Explore scheduled training

Training:

  • 1 day of 8 hours

Certification:

  • Completion of training sessions
  • Online test assessment
Talk to a specialist
Explore scheduled training

Training:

  • 4 sessions of 2 hours each spread over 1 week (Monday to Thursday)

Certification:

  • Completion of training sessions
  • Online test assessment
Talk to a specialist
Explore scheduled training