Equipment Breakdown Problem SolvingEquipment Breakdown Problem Solving

Equipment Breakdown Problem-Solving Training

Analysis of repetitive Breakdowns through Structured Problem-Solving

Program Overview

The Equipment breakdown problem-solving course explores the KAIZEN™ philosophy in the context of optimizing the efficiency of machines and facilities, using the Kobetsu KAIZEN™ tool to eliminate recurring breakdowns.

  • Introduction to Structured Problem-Solving Methodology
  • Defining How Repetitive Breakdowns Affect Efficiency Calculation (OEE)
  • The step-by-step of the Kobetsu KAIZEN™ tool
  • Defining SMART Goals
  • Description and Characterization of the Problem to Solve
  • Root Cause Analysis: Ishikawa, Regression Curves, Pareto Diagram
  • Solution Design & Testing
  • Results Confirmation and Standardization
  • Communication & Solution Deployment
  • Simulation Exercises
  • Case Studies

  • Understand the benefits of applying the KAIZEN™ methodology for Structured Problem-Solving;
  • Comprehend the quantitative and qualitative impact of repetitive failures on Overall Equipment Efficiency (OEE) calculations;
  • Develop skills to address recurring problems;
  • Master effective methods to deal with potential recurring issues in daily operations;
  • Learn to identify the root cause using the Ishikawa Diagram and the 5 Whys technique
target audience

Target Audience


Maintenance technicians, engineers, and professionals involved in identifying and solving recurring problems in equipment and systems.

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KAIZEN™ Training Certification

Our certification is a testament to your commitment to excellence and continuous improvement. To achieve Kaizen Lean Certification, participants undergo a journey that includes:

In-company training (in-person or online)

Training:

  • 1 day of 8 hours

Certification:

  • Completion of training sessions
  • Online test assessment
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Explore scheduled training

Training:

  • 1 day of 8 hours

Certification:

  • Completion of training sessions
  • Online test assessment
Talk to a specialist
Explore scheduled training

Training:

  • 4 sessions of 2 hours each spread over 1 week (Monday to Thursday)

Certification:

  • Completion of training sessions
  • Online test assessment
Talk to a specialist
Explore scheduled training