Reliability-Centered Maintenance

Implement a reliable and cost-effective approach to maintenance

Industries tend to invest in high-quality equipment and machinery with a long life cycle which must be managed and preserved effectively. Every company wants to remove the word downtime” from their vocabulary and operations. However, 70% of companies still do not have visibility into when their equipment should be stopped and intervened to avoid unplanned stops.


An efficient strategy to optimize maintenance performance is to evolve the TPM model to reduce the need to apply data-driven methods to minimize downtime with a reliable and cost-effective approach.

KAIZEN™ Solution

A solution that combines best-in-class lean principles with digital tools

Sensorization

Sensorization and classification of every machine part’s impact on equipment reliability

Analytics and Machine Learning

Advanced Analytics and Machine Learning to predict the likelihood of failure

CMMS

Computerized Maintenance Management System (CMMS) to support maintenance activities, including work orders, spare parts management, KPIs, etc.

AIDC

AIDC for accessing machine information (history, handbooks) and tool tracking

Manufacturing Execution System

Manufacturing Execution System (MES) for machine data capture, alerts, and Autonomous Maintenance tasks management

Automated Inventory Management

Automated tools and parts inventory management

3D Printing

3D printing of spare parts

Sensorization and classification of every machine part’s impact on equipment reliability

Advanced Analytics and Machine Learning to predict the likelihood of failure

Computerized Maintenance Management System (CMMS) to support maintenance activities, including work orders, spare parts management, KPIs, etc.

AIDC for accessing machine information (history, handbooks) and tool tracking

Manufacturing Execution System (MES) for machine data capture, alerts, and Autonomous Maintenance tasks management

Automated tools and parts inventory management

3D printing of spare parts

Ready to start?

Find out what are the key opportunities in your processes by conducting a diagnosis workshop

Key Outcomes

Assets’ reliability

Cost-effective maintenance